Biomass Pyrolysis Equipment

Generation System

Biomass Pyrolysis Waste Heat Supply Steam Drying System

1. Biomass Carbonization System

2. Hot Air Stove

3. SNCR System

4. Low Nitrogen Combustion System

5. Negative Collection System

7. Biochar Cooler

8. Biochar Discharge System

9. Step Feeder

10. Belt Conveyor

11. Rotary Drying System

12. Waste Heat Boiler System

13. Belt Conveyor

14. Multi-cyclone Dust Collector

15. SCR System

16. Bag Filter

17. lD Fan

18. Chimney

19. DCS Control System

20. Underground Tar Collection System

21. Shredder

Biomass Carbonization System

Hot Air Stove

SNCR System

Low Nitrogen Combustion System

Negative Collection System

Biochar Cooler

Biochar Discharge System

Step Feeder

Belt Conveyor

Rotary Drying System

Waste Heat Boiler System

Belt Conveyor

Multi-cyclone Dust Collector

SCR System

Bag Filter

lD Fan

Chimney

DCS Control System

Underground Tar Collection System

Shredder

Generation System

Advantages & Features

Haiqi Focus on Alternative Energy Services,Customized solutions for long-term operations and maintenance for projects of all sizes.

Technical Principle

1.Organic biomass waste carbonization machine takes agricultural/forestry organic waste (such as: rice husk, wood chips, straw, pharmaceutical residues, coconut shell, palm fiber, cow dung, etc.) as raw materials, through raw material crushing, drying dehydration, high temperature anoxic carbonization and other comprehensive treatment technology, rapid carbonation cracking, equipment can automatically run after set parameters, without manual operation.
2.The waste flue gas is discharged after treatment to meet the standards. Additional products such as tar and wood vinegar can be recycled. 20%-35% of solid carbon powder can be further processed into various carbon products and can also be used as fuel.
3.The whole treatment process is pollution-free, there is no secondary pollution, in line with the national biomass organic waste treatment of "reduction, harmless, resource" in site treatment principles.

Technical Features

1.Energy saving: The carbonization process produces a positive energy balance and the entire self-heating process can be sustained only by the energy from the waste.
2.Wide range of materials: biomass, municipal sludge, mixed waste, industrial sludge, etc.
3.Safety & cleanliness: Filter equipment is used as required, and exhaust emissions are in full compliance with relevant regulations.
4.High-value derivatives: renewable energy, and high-value biochar depending on feeding raw material quality.
5.Carbon dioxide balance: The carbonization process converts most of the carbon element into a long-term stable solid form, thereby reducing the emission of carbon dioxide into the atmosphere as a greenhouse gas.

Product Application

1.Biochar: High quality and biological value. With Haiqi equipment, you can get clean biochar with high porous structure and biological value from biomass.
2.Depending on the degree of finishing, the resulting biochar can be used in the market as: natural soil conditioner to improve soil nutrient absorption and water holding capacity, promote soil microbial/humus accumulation natural feed additives and bedding, thereby improving animal health and improving the ecological environment of the cordage.
3.The additives in the biogas process can improve the gas production and protect the sensitive biological filter particles in the form of activated carbon or activated biochar.
4.Cosmetics and pharmaceutical additives are used as activated carbon or activated biochar.
5.Phosphate fertilizer: You can obtain high-value feedstock from municipal sludge, which is proven to carbonize, harmless, and make a phosphate fertilizer matrix for reuse.

Benefits Of Modularity And Automatic Control

1.Haiqi carbonization systems are installed in modular containers, and they can flexibly handle various types of biomass materials.
2.Lower installation costs, higher efficiency and reliability make this series of equipment an ideal solution for waste utilization and recycling.
3.The material pyrolysis unit consists of high quality stainless steel and nickel-based alloy materials for optimum performance in all scenarios.
4.The system adopts modular intelligent energy management system, and users can monitor and control through mobile terminal and PC terminal, so as to realize unattended.

Generation System

Biomass Pyrolysis Waste Heat Supply Steam Drying System Flow Chart

Lower installation costs, higher efficiency and reliability make this series of equipment an ideal solution for waste utilization and recycling.

Generation System

By-Product Drawing of Biomass Pyrolysis Carbonization Equipment

The pyrolysis process produces a positive energy balance and the entire self-heating process can be sustained only by the energy from the waste.wide range of materials: biomass, municipal sludge, mixed waste, industrial sludge, etc.

Parameters

Parameter of Biomass Pyrolysis Waste Heat Supply Steam Drying System

System Positon	System Model	CNBC-100	CNBC-200	CNBC-300	CNBC-500	CNBC-1000
Drying System	Drying Equipment Model	HQHGJ-800	HQHGJ-1000	HQHGJ-1200	HQHGJ-1500	HQHGJ-1800
	Feed Rate	200-400kg/h	600-800kg/h	1000-1200kg/h	1600-2000kg/h	3200-4000kg/h
	Operating Power Consumption (kw)	15	20	25	30	40
Syngas Purification System	Purification Module	ESP C-9, Processing Capacity 1200m³/h	ESP C-9, Processing Capacity 1200m³/h	ESP C-9, Processing Capacity 1200m³/h	ESP C-13, Processing Capacity 1800m³/h	ESP C-21, Processing Capacity 2500m³/h
Carbonization System	Carbonization Equipment Model	BC-100	BC-200	BC-300	BC-500	BC-1000
	Feed Rate	200-400kg/h	600-800kg/h	1000-1200kg/h	1600-2000kg/h	3200-4000kg/h
	Biochar Output from Carbonization Furnace (kg/h)	50~100	150~200	250~300	380~500	800~1000
	Start Heating Source	1-1.5h
	Main Furnace Material	304/310S(Customized)
	Heating Source	Diesel, Natural Gas, Biomass(syngas), etc
	Starting Heat（kcal)	3×10^5	6×10^5	9×10^5	1.2×10^6	2.4×10^6
	Diesel Oil（kg/h)	30	60	90	120	240
	Natural Gas（m³/h)	35	75	105	140	280
	Biomass （Syngas）（kg/h)	125	250	375	500	1000
	By-products (Optional)	Biochar, Wood Tar, Wood Vinegar, Heat/Electricity, Carbon Sink, etc
	Heating Method	Indirect Heating
	Working Pressure	Micronegative Pressure
	Structure	Single Drum, Single Furnace
	Transmission Mode	External Gear Drive
	Feed Requirement	Particle Size ≤2cm, Moisture Content ≤15%, Materials Easy To Flow
	Flue Gas Purification Type	Dry Dust Removal System
	Waste Heat Supply Steam（T/h)	0.66	1.32	2.2	3.2	6.4
	Footprint（m2)	100	150	200	360	400
	Cooling Method	Circulating Water Cooling for Heat Exchange
	Emission Standard	EU2019
System Run Time	Annual Running Time	7500H	7500H	7500H	7500H	7500H
Number of Containers For Loading	Number of Containers (PCS)	4	5	7	10	12